Conestoga Tarps

The Ultimate Flatbed Shield: Aero Conestoga Rolling Systems

The Conestoga rolling tarp system provides the flexibility of an open flatbed with the added protection of a retractable enclosure. As an authorized dealer and service provider for Aero Industries systems, T.R.S. installs, maintains, and repairs Aero Conestoga XP enclosures with factory-aligned precision.

Designed to reduce manual tarping and improve driver safety, the system allows operators to open or close the enclosure in minutes while walking safely alongside the trailer — eliminating the need to climb over cargo. For heavy-duty transit and high-value freight, the Conestoga XP delivers efficiency, protection, and long-term durability.

Serving the transportation industry since 1983, T.R.S. has installed and serviced hundreds of Conestoga rolling tarp systems across flatbed, step deck, and specialized hauling applications. Our factory-trained technicians use OEM components and follow manufacturer specifications to ensure every installation performs as designed.

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Customizations Available

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Uses and Features

Advanced Engineering and Features

The Aero Conestoga XP system is engineered for durability, smooth operation, and optimized loading clearance. Constructed from lightweight yet high-strength materials, the system is designed to provide consistent protection from road debris, moisture, and UV exposure.

V-Groove Wheel and Track System

Built with a stainless steel track to reduce wheel wear and minimize flat spotting. The steel-on-steel design supports long-term durability in demanding environments.

Uplift Bow Technology

Designed to improve overhead clearance and minimize tarp sag. Double, quad, and quint configurations are available based on cargo height requirements.

  • Quint Bows

    Designed to reduce tarp sag to approximately 2–3 inches under proper tension.

  • Quad Bows

    Typically reduce sag to approximately 4–5 inches for taller freight.

Ground-Level Speed Locks

Front and rear locking systems allow operators to secure the enclosure from ground level, improving safety and operational efficiency.

Panelized Tarp Design

Individual panels can be replaced if damaged, reducing long-term maintenance costs compared to single-piece tarp systems.

Heavy-Duty Bulkhead Options

Available bulkhead configurations are engineered to meet federal cargo securement standards established by the Federal Motor Carrier Safety Administration. Load ratings vary by configuration and should be verified for your specific application.

Options and Styles

Options and Styles for Specialized Hauling

Every Conestoga system is configured to match your trailer dimensions and cargo requirements. Systems are available for both 96-inch and 102-inch wide flatbeds.

Conestoga XP Flatbed Systems

Designed to provide consistent protection from road debris, weather exposure, and UV damage, ideal for machinery, building materials, and industrial freight.

Step Deck and Double Drop Configurations

Available for step deck and lowboy trailers, allowing operators to haul taller freight while maintaining compliance with federal height regulations.

Repair and Maintenance Services

A rolling tarp system is a mechanical investment that requires professional upkeep. T.R.S. technicians are factory-trained on Aero Conestoga systems and use OEM components supplied by Aero Industries to maintain manufacturer performance standards. Our services include:

  • Wheel and bearing replacement
  • Track cleaning and alignment
  • Tarp tension calibration
  • Panel replacement
  • Bulkhead and locking system repair
  • Vinyl repairs and section replacement
  • Custom-built replacement Conestoga back doors

Frequently Asked Questions

Whether you're ordering a custom cover or looking for repairs, these answers will help you understand what to expect when working with us.

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How much time can a Conestoga system save a driver per day?

A rolling tarp system can significantly reduce the time required to secure or uncover a load compared to manual tarping. While time savings vary by load type and operator experience, many fleets report measurable reductions in loading and unloading time.

Does the Conestoga system reduce my payload capacity?

Yes, it is important to factor in the weight of the frame and fabric. A standard Conestoga system adds approximately 2,000 to 4,000 lbs to the trailer’s tare weight. This typically reduces available payload capacity, though exact weight impact varies by trailer configuration and system model. Operators should confirm specifications for their specific trailer setup.

What maintenance is required to keep the system rolling smoothly?

Preventative maintenance is key to longevity. Operators should clean the tracks frequently to remove sand and road debris and verify that the uplift straps are taut. Aero Industries recommends checking spring compression regularly to ensure the tarp remains at the optimal tension of approximately 2.75 to 3.25 inches.

Is it possible to add my company’s logo to the Conestoga tarp?

Absolutely. The smooth, flat surface of the Conestoga panels is ideal for digital or custom-painted graphics. This transforms your trailer into a permanent, high-visibility advertisement while protecting your cargo.

Customization Options for Conestoga Tarps

We Provide Tailored Options for This Application

This product can be customized to meet your specific needs. Explore the available customizations listed and click any icon to learn more about that modification type. Customizations can also support branding, fitment, and operational requirements.

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Access Features

Zipper doors. Roll-up panels. Clear windows. Access flaps.

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Breathable or Ventilated

Mesh panels. Airflow designs. Bee net mesh. Wind-permeable options. Boat Vents.

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Color Options

Vinyl color selection. Marine fabric colors. Limited availability colors.

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Custom Sizing

Exact length, width, drop. Made-to-measure fabrication. Pattern-based fitting for irregular shapes

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Electric or Mechanized

Roll tarp system compatibility. Electric tarp integration. Track systems

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Hardware & Attachments

Grommets. D-rings. Straps. Buckles. Velcro. Zippers. Snaps.

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Material Selection

Vinyl weight options. Mesh vs solid. HarborTime / Sea Mark equivalents. Specialty fabrics.

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Reinforce Heavy-Duty

Reinforced corners. Double stitching. Edge binding. Stress-point strengthening.

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Repair & Replacement

Replacement Tarps, Panel replacement, System retrofits

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Our products are built for durability, performance, and long-term use, and our customers rely on them every day. Here’s what they have to say about working with us.

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